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ABB PCD231 3BHE025541R0101 厦门雄霸电子

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ABB PCD231 3BHE025541R0101 厦门雄霸电子

型号: ABB PCD231 3BHE025541R0101

分类: ABB系统备件

联系人:何经理

手机:13313705507

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邮箱:2235954483@qq.com

地址:厦门市思明区吕岭路1733号万科创想中心2009室

详细介绍

一,对于电机绕组的绝缘处理

可以通过绝缘材料的选择,如,选择高效、低热阻的绝缘材料,这样可以减少热传导,降低电机温升。特别是在电机的绝缘处理工艺方面,要通过科学、合理的绝缘工艺,确保绕组绝缘和固化的有效性,消除绕组内的空气隙。对于绝缘处理工艺参数的选择,不同的设备、不同的产品、不同的材料都会导致各家工艺的差异性,电机生产制造厂家要通过详实的数据和验证,制定和改进自己的绝缘工艺并加以实施。

二,关于通风和散热

不同的电机结构所采用的通风散热结构不同,但是,一旦电机的结构确定,生产加工工艺和质量控制对于电机设计的符合和满足就变得非常重要,任何一项偏离设计要求的情况都可能导致电机温升水平变差,如绝缘过程、零部件配合关系,零部件选择的正确性等。合理、科学的散热器选择和正确应用,都可以将热量迅速散发出去,避免电机过热。


三,冷却结构的选择非常重要

按照电机功率大小及应用环境的特殊性,可以脱离开标准设计,对于电机的散热结构进行全新的设计改进,如,采用高效的冷却液或风冷系统,可以快速吸收热量并将其排出,根据工作环境和负载特点,选择适合的电机结构,如绕线式结构或风冷式结构,可以提高电机的散热能力。这方面的改进主要体现在大规格电机上,

四,对于功率密度的控制

在不少的应用场合,特别是一些直接关系到设备体积的情况,有的客户会要求电机厂家设计增容电机,即在电机体积不变的情况下提高电机的功率,这样必然会导致较高的功率密度,电机温升高的可能性极大,因此,应根据电机的实际需求,适当调整功率密度,避免导致温升过高问题。

五,应用过程的监测和改进

对于有条件的客户,按照实际情况可以建立温度监测系统,实时监测电机温度变化,及时采取措施降低温升,保证电机长期稳定运行。


ABB PCD231 3BHE025541R0101 厦门雄霸电子

Firstly, insulation treatment for motor windings
The selection of insulation materials, such as those with high efficiency and low thermal resistance, can reduce heat conduction and lower motor temperature rise. Especially in the insulation treatment process of motors, scientific and reasonable insulation processes should be adopted to ensure the effectiveness of winding insulation and solidification, and to eliminate air gaps inside the winding to the maximum extent possible. For the selection of insulation treatment process parameters, different equipment, products, and materials can lead to differences in various processes. Motor manufacturers should develop and improve their own insulation processes through detailed data and verification, and implement them.
Secondly, regarding ventilation and heat dissipation
The ventilation and heat dissipation structures used in different motor structures are different. However, once the structure of the motor is determined, production and quality control become very important for the compliance and satisfaction of the motor design. Any deviation from the design requirements may lead to a decrease in the temperature rise level of the motor, such as insulation process, component coordination, and the correctness of component selection. Reasonable and scientific selection and correct application of heat sinks can quickly dissipate heat and avoid motor overheating.
Thirdly, the selection of cooling structure is very important
According to the power size of the motor and the particularity of the application environment, the standard design can be detached, and a new design improvement can be made to the heat dissipation structure of the motor. For example, using an efficient coolant or air-cooled system can quickly absorb heat and discharge it. Based on the working environment and load characteristics, choose a suitable motor structure, such as a wound structure or air-cooled structure, to improve the heat dissipation capacity of the motor. The improvements in this area are mainly reflected in large-sized motors,
Fourthly, control of power density
In many application scenarios, especially those directly related to equipment volume, some customers may request the motor manufacturer to design an increased capacity motor, that is, to increase the power of the motor while keeping the motor volume unchanged. This will inevitably lead to higher power density, and the possibility of motor temperature rise is very high. Therefore, according to the actual needs of the motor, the power density should be adjusted appropriately to avoid the problem of high temperature rise.
Fifth, monitoring and improving the application process
For customers with conditions, a temperature monitoring system can be established according to the actual situation to monitor the temperature changes of the motor in real time, take timely measures to reduce temperature rise, and ensure the long-term stable operation of the motor.

 

ABB PCD231 3BHE025541R0101 厦门雄霸电子


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